NEBULA – 100L

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The Henniker Plasma ‘NEBULA’ range of low pressure plasma treatment systems are standalone systems with large capacity chambers for treating larger format parts, or more parts in a single batch. They are suited to both regular industrial usage and also for development of new processes and surface chemistry. NEBULA plasma treatment systems have a large HMI interface and are controlled via an industrial PLC system. They allow user level access ranging from simple operator, able to execute programs only, to full administrator, able to create users, edit and test new recipes. Due to their flexibility and robustness, they are chosen where reliability and flexibility are paramount.

Each NEBULA system can be configured with a variety of options including horizontal and vertical sample loading and also a rotary drum for treating many small parts or even powders. The user can specify up to three gas inlets as well as a precise monomer dosing inlet for plasma polymerisation work. In this way, simple cleaning and activation tasks can be extended to produce permanent polymeric coatings on many surfaces.

Henniker Plasma’s NEBULA range of low pressure plasma treatment systems are perfect for cleaning, activation, and deposition onto a wide range of materials. Key applications include surface preparation to improve bond adhesion and plasma polymerisation to produce hydrophilic or hydrophobic coatings.

Stock:On backorder

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Description

The Henniker Plasma ‘NEBULA’ range of low pressure plasma treatment systems are standalone systems with large capacity chambers for treating larger format parts, or more parts in a single batch. They are suited to both regular industrial usage and also for development of new processes and surface chemistry. NEBULA plasma treatment systems have a large HMI interface and are controlled via an industrial PLC system. They allow user level access ranging from simple operator, able to execute programs only, to full administrator, able to create users, edit and test new recipes. Due to their flexibility and robustness, they are chosen where reliability and flexibility are paramount.

Each NEBULA system can be configured with a variety of options including horizontal and vertical sample loading and also a rotary drum for treating many small parts or even powders. The user can specify up to three gas inlets as well as a precise monomer dosing inlet for plasma polymerisation work. In this way, simple cleaning and activation tasks can be extended to produce permanent polymeric coatings on many surfaces.

Henniker Plasma’s NEBULA range of low pressure plasma treatment systems are perfect for cleaning, activation, and deposition onto a wide range of materials. Key applications include surface preparation to improve bond adhesion and plasma polymerisation to produce hydrophilic or hydrophobic coatings.

 

Features:

  • 100L chamber volume
  • Horizontal, vertical and rotary drum parts tray options
  • Plasma polymerisation inlet
  • PLC control
  • Fully automated, recipe-driven processes

 

Technical Specifications

ENCLOSURE
Dimensions Base model: W 612mm x H 1875mm x L 852mm (+200mm on side for cables)
Weight ~100-120kg depending on model
CHAMBER
Material Stainless Steel
Form Rectangular
Dimensions 100L – 400mm W x 400mm H x 625mm L
REMOVABLE PARTS CARRIER
Material Aluminium/Stainless steel
Form Flat horizontal trays, vertical carriers, rotary drum, user defined
PLASMA POWER SUPPLY
Power 0-1000W, continuously variable output
Frequency 50kHz
PROCESS CONTROL
Interface 15” Colour TFT, Windows 10, PLC Control – Unlimited steps/recipes with user access privileges
Gas channels 1-3 Digital Mass Flow Controllers – monomer dosing inlet optional
Vent inlet x1
Vent inlet options soft ventilation option
Purge inlet x1
Connections 6mm compression or 1/4 compression optional
Pressure gauge Pirani sensor
Vacuum pump 12 to 40 m3/hr pumping speed
Vacuum pump options 2-stage rotary pump (air/inert gas), PFPE rotary pump (oxygen compatible), dry pumps. All pumps include exhaust filter and connections
SERVICES
Electrical 380-400 VAC/3~/N/PE, max current 16A/phase, 50Hz
Power cord Suited to region
Compliance CE – UKCA – ROHS – WEEE
**Henniker strive for continuous improvement and specifications are subject to change without notice

 

Coating Example

  • Hydrophobic process
  • Cotton surface
  • Coating < 20nm
  • Contact angle > 100°
Nebula - contact angles before plasma treatment
Before plasma treatment
Nebula - contact angles after plasma treatment
After plasma treatment

Additional information

Analog Outputs

6 outputs (0 to 10 VDC), rate & thickness, power

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